Industry 4.0 ready paperless factory & digital supplychain solutions
Smart manufacturing, powered by: Data Science, AI, Industrial IoT & cross entity API integrations
- Manage storage areas & locations
- Realtime inventory & re-order alerts
- Audits & inventory adjustments
- Flow pattern visualization & forecasting
- Low / excess / expiry risk probability
- Manage FIFO, LIFO, stock transfer and more.
- Manufacturing recipies(4Ms)
- Priority based on: Orders, FG & RM inventory
- Machine level scheduling & execution
- Shift manpower planning
- Pre/Post/In-process checklists
- Yield, throughput & asset utilization
- Asset lifecycle tracking
- Maintainance schedule & execution
- Block assets from production scheduling
- Breakdown & repair logs
- Spare parts inventory managment
- Analytics like MTTF, MTTR, and more.
- Graphical analysis
- Hypothesis tests
- Control Charts
- Measurement System Analysis
- Capability analysis
- Design Of Experiment(DOE)
- ANOVA, Regression, Sampling plan and more
- Configure SPC Schemes (I-MR, Xbar-R, P, U..)
- Manually capture SPC data
- Auto-capture sensor/PLC data (if configured)
- Real-time Control Charts & alerts
- Analyze: Capability, 6-pack, compare..
- Customizable summary reports and more..
- Manage Calibration Schedules & alerts
- Qualify Gauges (Bias, Linearity, Stability, GRR)
- Qualify Apraisers (Attribute aggrement)
- Gauge maintianance & lifecycle tracking
- Electronic Batch Records (EBR) Software
- Adhere to regulations easily
- Track and manage manufacturing production data
- Avoid frequent manufacturing mistakes
- Operate from a single source of truth
- Ondemand pharma product quality reviews
- Cp, Cpk, Pp, Ppk, trend chart, etc
- Connect shopfloor, QC lab, sensors / IIoT / PLCs, etc
- Statistical rules based action/ alert emails
- Compliance for 21 CFR, MHRA, and EUGMP, etc
- Validated with standards & FDA accepted software
- Document control
- Training Management
- Audit Management
- CAPA (Corrective & Preventive Action)
- Change Management
- Risk Assessment
- Release Management
- PPAP (Production Part Approval Process)
- Supply Chain Quality
- Nonconformance management
- Analytics and reporting
- Real-time data collection from machines & sensors
- Production scheduling and optimization
- Work order management and tracking
- Inventory management for raw materials & finished goods
- Quality management with inspections and non-conformance
- Resource allocation and optimization
- Traceability
- Integration with manufacturing equipment and control systems
- Reporting, analytics, and KPI monitoring
- ERP integration
- Access from anywhere
- Compliance with regulatory standards.
- Real-time Monitoring: Tracks production activities instantly.
- Data Collection: Gathers information from machines and processes.
- Automation: Automates manual tasks and workflows.
- Predictive Maintenance: Predicts equipment maintenance needs.
- Quality Control: Monitors product quality in real time.
- Inventory Management: Manages inventory levels efficiently.
- Compliance: Ensures adherence to regulatory standards.
- Efficiency: Improves overall operational efficiency.
- Centralized database for storing gauge information
- Calibration scheduling and reminders
- Historical data tracking for audits and compliance
- Reporting and analysis tools for performance monitoring
- Integration with other quality management systems
- User access control and permissions
- Automated alerts for critical events
- Document management for calibration certificates and records
- Simplify EDI (Electronic data interchange)
- Fetch AI-structured data from emails
- Faster, low-touch data feed to modules
- Convert & send data in required EDI formats
- Send / receive EDI data from/to customers/suppliers
- Capture sensor / PLC data
- Convert to meaningful insights
- Co-relate with manually reported data
- Condition monitoring & alerts
- Interactive AI Interpretation
- Lowers learning curve for data-science & statistical tools
- Useful for Quality / Continuous Improvement / Six Sigma community.
16+ Years of experience
Zometric, a part of Factonity Systems Pvt Ltd, led by founders with 16 years of industry experience. Specialize in providing training, consultancy, and software solutions to improve processes and ensure quality.
Our software suite includes
- Statistical Analysis
- Online SPC
- Measurement System Analysis
With over 16 years of experience, we've been a reliable support for various industries in implementing Online SPC, MSA . We understand the challenges our customers face and offer innovative solutions that empower businesses to excel in the market and achieve manufacturing excellence.
Choose Zometric for straightforward solutions that make a difference.
Scalable Manufacturing Software
Zometric understands that manufacturing needs evolve. That's why we offer a scalable solution that adapts to your company's size and requirements.
- Start small: Begin with a single module that addresses your immediate needs.
- Expand seamlessly: As your business grows, easily add additional modules to create a plant-wide integrated solution. This could include modules for Statistical Process Control (SPC), Online SPC, and Measurement System Analysis (MSA).
- Connect the network: Support a company-wide network with on-premise or cloud-based (SaaS) deployment, enabling collaboration across multiple locations.
Industry 4.0 Ready
Built for the connected Supplychain of the future
- Cloud-native architecture: Our solutions are designed for the cloud, ensuring easy access, scalability, and automatic updates.
- Seamless data integration: We import data automatically from various sources, eliminating manual data entry and streamlining operations.
- Global reach: Our solutions are adaptable and cater to the needs of manufacturers around the world.
- Fast implementation: Quick setup and user-friendly software let you get up and running quickly, maximizing efficiency from day one.
For manufacturers of all sizes
- Improve quality control with advanced SPC functionalities.
- Boost productivity and throughput through real-time data analysis and insights.
- Optimize decision-making with AI-powered tools and actionable reports.
- Reduce costs by minimizing errors and streamlining processes.
Ready to take your manufacturing to the next level?
Contact Zometric today to learn more about our flexible and scalable solutions.
