Data Trapped in Paper
Critical quality and production data captured on paper or spreadsheets — delayed, error-prone, not actionable.
Powering Digital Operational Excellence
Manufacturing Digitalization & Intelligence Platform
Not just software — sustained, profitable growth through digital transformation that enables operational excellence.
Trusted by Industry Leaders
The Manufacturing Reality
Most factories still operate using rear-view mirrors.
Decisions are made hours, days or weeks after the events that demanded them. By the time the report lands, the scrap is made, the customer is impacted, the opportunity is lost.
Machines Running Blind
Over 90% of factory equipment generates no usable data. Decisions made on guesswork, not evidence.
Siloed Functions
Quality, Production and Maintenance each work in isolation. No shared intelligence. No coordinated response.
Analytics After the Fact
Reports prepared days or weeks after events. By then, scrap is made, the customer is impacted, the opportunity is lost.
The Zometric Answer
From Reactive Operations to Intelligent Manufacturing.
A single backbone for Quality, Production, Maintenance and Continuous Improvement — adopted module by module, at your pace.
- 1
Paper & Silos
Where most factories start today.
- 2
Digitalize
Capture everything — quality, production, maintenance.
- 3
Connect
Machines and people on a single backbone.
- 4
Analyse
AI-driven insights on every signal.
- 5
Improve
Compounding, continuous gains.
The Platform
14 Integrated Modules. One Intelligent Ecosystem.
Each module solves a specific decision. They share a common data backbone — start with one, integrate everything.
Module 01
Statistical AI
The analytical brain — comprehensive statistics engine with AI-generated plain-language interpretations on every output.
Learn more →Module 02
In-Process Quality Intelligence & SPC
Catch process deviations before they become defects.
Learn more →Module 03
Continuous Process Verification & APQR
Built for regulated pharma. Automates the most resource-intensive compliance activities.
Learn more →Module 04
Gauge Management & MSA
Ensures measurement integrity across all sites and instruments.
Learn more →Module 05
Incoming, In-Process & Outgoing Inspection
Statistically valid lot acceptance — replacing paper and Excel inspection.
Learn more →Module 06
Continuous Improvement Management
From idea to financial impact — structured CI pipeline.
Learn more →Module 07
Maintenance Management
Full-featured CMMS built for manufacturing, with predictive analytics.
Learn more →Module 08
DOE & Experiments Management
Plan, document, execute and archive every experiment in one place.
Learn more →Module 09
Zometric Edge (IIoT)
Connect any machine, PLC, sensor or database to the platform.
Learn more →Module 10
Live Dashboards
Self-updating dashboards for shopfloor TVs and leadership screens.
Learn more →Module 11
Production Management
Automated production logs, real-time OEE, downtime tracking, job scheduling.
Learn more →Module 12
Data Extractor
Extract data from Excel, PDF, CSV or JSON, match against templates, push to Zometric API.
Learn more →Module 13
Inventory Management
Real-time inventory visibility and control across all stores — goods receipt to issue, returns, transfers and replenishment, every movement tracked.
Learn more →Module 14
Zometric Thread
The cross-module traceability and genealogy layer — connect every material, machine, operator and quality event into one unbroken thread, from supplier to customer.
Learn more →Business Outcomes
Software that pays for itself — measured against the P&L.
Every module ties back to a business result. These are the levers customers move when they deploy Zometric.
IncreaseQuality & Yield
ReduceDefects & COPQ
IncreaseAsset Utilization
ReduceDowntime & Risk
IncreaseThroughput & OTD
IncreaseCompliance & Audit Readiness
Customer Results
Results, not slideware.
Two recent deployments. The KPIs are real, the modules are named, the challenges sound like yours.
Automotive· In-Process Quality & SPC
Automotive supplier wins new OEM business with verifiable process control
90%Reduction in PPM levels
NewOEM business won
↓Scrap & rework cost
↑Productivity (fewer stoppages)
Challenge
Needed to demonstrate that every CTQ characteristic was consistently in statistical control to secure new OEM business. Could not prove this with a manual, paper-based system.
Solution
In-Process Quality & SPC deployed with manual plus automated data capture on the shopfloor. Automated SPC identified process instabilities in real time. Control charts, capability indices and Nelson's-rules violations tracked digitally.
Automotive· Production Management
Auto component manufacturer cuts downtime by 40% without replacing equipment
40%Reduction in downtime
Real-timeAlerts activated
↑Operator accountability
↓Recurring issue rate
Challenge
Frequent, costly downtime losses. Machines had no data transmission. Manual downtime logs were unreliable. Management had no visibility into real causes or patterns.
Solution
Production Management deployed with a custom retrofit device converting electrical signals into digital data — enabling automated downtime tracking without replacing any existing equipment. Operators logged causes on tablets. Alerting triggered real-time email notifications to relevant teams.
Value by Role
Zometric speaks every manufacturing language.
One platform, six audiences. Each role gets the view, the vocabulary and the decisions that matter to them.
Factory Head / Plant Director
- Single dashboard for Quality, Production and Maintenance KPIs
- Real-time visibility from any device
- Early warnings before customer or compliance impact
- Plant-vs-plant comparison on one screen
Corporate Quality Head
- Multi-plant quality comparison on one screen
- Automated APQR and compliance reports
- Standardised SPC and audit trails across all sites
- CI program portfolio with savings tracking
Digitalization / IT Head
- ISA 95 Purdue Model architecture
- Modular adoption — start with one, scale to twelve
- IIoT-ready with Zometric Edge
- ERP / MES integration via APIs and EDIs
Quality / Process Engineer
- SPC control charts with AI-driven interpretation
- Statistical AI for root cause and hypothesis tests
- MSA, DOE and capability analysis in one platform
- Paperless inspection with full traceability
Production / Operations Head
- Automated OEE from machine data
- Real-time downtime alerts with cause tracking
- Shopfloor dashboards visible to every operator
- Schedule vs. actual production with variance alerts
Maintenance Manager
- Shift from reactive to planned preventive maintenance
- Work order management and technician tracking
- Breakdown RCA integrated with 8D problem solving
- MTBF / MTTR trends and spare parts management
Enterprise
Built for Multi-Plant, Multi-Country Operations.
ISA 95 architecture, role-based access, audit trails, ERP/MES integration. The things enterprise IT asks for before the first PO is signed.
Multi-Factory Intelligence
Each factory runs its own Zometric instance. Corporate gets a consolidated view to compare and act across plants in real time.
Multilingual — 100+ Languages
One-click translation. Operators in Japan, India or Brazil each see the platform in their language.
Connected Supply Chain
OEM and anchor companies can view supplier quality data in real time. Suppliers share only what is relevant.
Enterprise Security & Compliance
21 CFR Part 11 compliant. Role-based access. Audit trails on every record. Data segregation by plant, department and user role.
ERP & MES Integration
Connects to SAP, Oracle and other systems via standard APIs and EDIs. No rip-and-replace. Augments the existing IT stack.
Browser-Based, Any Device
No thick-client install. Works on PC, tablet, phone. Same platform, right-sized access for every role.
Getting Started
Start your digitalization journey.
Three steps. Two to three weeks to a working pilot. Then scale at your own pace.
- 1
Discovery Call
30 minutes — zero obligation
Share current challenges, KPI goals and priority areas. We map the right Zometric modules to your needs.
- 2
Free & Paid Pilots
See results before you commit
Fully configured pilot for your specific use case. Completable in 2–3 weeks with real factory data.
- 3
Phased Rollout
Modular. Scalable. Always connected.
Start with one module. Expand at your pace. Full implementation and training support from our team throughout.
Ready to talk?
contact@zometric.com · +91-9902243940