Features of Zometric SPC Software
Control Charts
| Variable Control Charts: X-bar-R/S, I-MR |
| Attribute Control Charts: P, U, C |
| Variable subgroup sizes |
| Configurable statistical rules |
| Flexible chart formatting options |
Process Capability
| Potential Capability: Cp, Cpl, Cpu, Cpk |
| Process Performance: Pp, Ppl, Ppu, Ppk |
| PPM levels: Expected & Observed |
| Configurable statistical rules |
| Histogram and distribution |
Flexible reports
| Fetch for any date range |
| Filter on Part, Machines, Parameters |
| Customisable fields: Company name, etc |
| Configurable report templates |
| Multiple formats - excel, pdf, html. |
Intuitive Configurations
| Multiple Part x Machine x Parameters |
| Configure variable SPC schemes |
| Configure attribute SPC schemes |
| Configure specifications |
| Multiple SPC rule-templates |
Flexible data capture
| Manual data entry |
| Import from csv / excel files |
| Semi-automatic data entry |
| Automated imports |
| Industry 4.0 / API integration |
Granular Controls
| Role based access controls |
| 21 CFR Part 11 Compliant |
| Targeted email alerts |
| De/activate users |
| Audit logs |
Industry Applications of Statistical Process Control software
Online SPC is used by a wide variety of manufacturers to reduce scrap, improve quality, maintain traceability or to resolve quality issues faster. Ultimately, it leads to increased profits.
Packaged Foods Manufacturing
Pharmaceuticals Manufacturing
Automotive Manufacturing
Medical devices Manufacturing
Apparel manufacturing
Other Manufacturing
Use cases of SPC Software
Online SPC is an indispensable tool for better quality & cost.
Improve Product Quality & Customer Satisfaction
Quality is no more just "within specification". With global competition intensifying, the way to stay ahead is to target consistency, and minimising even the possibility of defects.
- Monitor in-process quality
- Monitor supplier quality
- Continuously improve product quality
- Ensure consistency
- Improve customer satisfaction
Reduce Risk, Warranty Cost & Protect Your Brand
Instead of depending on inspections, prevent defects by building quality into the manufacturing process. SPC helps in reducing regulatory compliance risks, customer complaints and recalls while protecting brand equity.
- Minimize product recalls
- Reduce warranty cost
- Protect brand equity
Minimize Cost of scrap & rework
A small investment in ensuring "good quality" saves 100x for your organisation in terms of cost of scrap, rework and sales returns.
- Minimise scrap and rework cost
- Eliminate guess-work adjustments and reduce downtimes
- Ensure optimal process capability
- Improve throughput and yields
Ensure Product & Quality Compliance
Gain confident of your customers / OEMs through a robust system to guarantee quality, traceability and audit trails.
- Ensure compliance to customer's audit requirements
- Improve ease of traceability & audits
- Simplify compliance to regulatory & international standards
Speed up root cause analysis
Narrow down the window of error opportunities in to time windows in control charts. Identify possible causes through SPC rules and patterns and feed them into improvement projects or control plans.
- Let software help you with data patterns to identify RCA faster
- Easily co-relate and test hypothesis
- Speed up data analysis & reporting
- Improve decision making
Pricing
Zometric SPC Software is one of the most affordable, high quality online / real-time SPC software. Easy to start, and easier to scale.
*Local taxes extra, if applicable.
Implementation & Customization Services
When you subscribe to Zometric products, you get affordable services directly from us. You don't have to deal with 3rd party implementation service provider. We ourselves go the extra mile to ensure your implementation succeeds!
- Up to 2 man-day efforts for import of past data is included with a new subscription.
- One time implementation/past data import at affordable per man-day pricing.
- *Customization services are charged at affordable per man-day pricing.
- ** For on-premise deployment, dedicated Linux server, with remote access to be arranged by client.
Product description
Zometric SPC Software
About
Zometric SPC is a user friendly Statistical Process Control software with online / realtime control charts, process capability, summary reports, and more. It is API integrable with PLC / SCADA systems. Designed and developed by veterans in the manufacturing industry, with decades of practical experience in implementing SPC across multiple industry sectors. It was recognised as THE most intuitive & flexible online statistical process control software during an independent benchmark study by our customers.
Key highlights:
- Manage unlimited combinations of product, processes and parameters/features.
- Securely access from anywhere, anytime and any device. No software to install - its browser based!
- Deploy flexibly - cloud hosted SaaS (preferred) or on-premise solution.
- Import your historical data. We offer end-to-end low-cost, high value implementation services.
- Configure the statistical rules the way you want.
- Specify who gets rule violation alerts for which combination of Product X Process X Parameter / feature.
- Single data entry, or bulk data import.
- Possible to integrate with your PLC / SCADA / DB systems, its Industry 4.0 ready.
- Even compliance requirements of regulated industries like pharmaceuticals and medical devices, eg 21 CFR part 11, are taken care of.
System requirements
- No client-pc setup / installation is required.
- A modern web browser like Google Chrome and an internet connection.
- For on-premise deployment, server specification is prescribed based on number of users.
Licensing Options
Zometric SPC is available as a base + addon-user licensing model:
- The base pack includes up-to 3 user subscriptions.
- Additional users can be added as annual or pro-rated annual subscriptions
Contact us for a free demo and consultation.