Improve Profit & Compliance with Zometric’s AI-Driven Manufacturing Intelligence
Powered by AI, Data Science / Advanced Statistics, IoT, Cloud-edge Orchestration, Integration APIs, EDI for smart supply chain and more..
How Zometric helps manufacturing operations boost profitability & compliance?
Zometric is a manufacturing intelligence platform that empowers operations leaders to achieve their OKRs, KPIs, and metrics—improving revenue and optimizing costs.
With real-time IoT tracking, paperless shopfloor data, data-science-driven insights, and AI-powered decision support, Zometric is already helping manufacturers enhance plant throughput, reduce defects and costs of poor quality, ensure audit compliance, and more.
Want to discover how we can unlock your operation’s potential and achieve bold results? - Talk with an expert
Trusted by manufacturers across diverse industries.
Some of our happy customers from Automotive, Pharma, Chemicals, Medical Devices, Oil & Gas, and more..
- Graphical analysis
- Hypothesis tests
- Control Charts
- Measurement System Analysis
- Capability analysis
- Design Of Experiment(DOE)
- ANOVA, Regression, Sampling plan and more
- Configure SPC Schemes (I-MR, Xbar-R, P, U..)
- Manually capture SPC data
- Auto-capture sensor/PLC data (if configured)
- Real-time Control Charts & alerts
- Analyze: Capability, 6-pack, compare..
- Customizable summary reports and more..
- Interactive AI Interpretation
- Lowers learning curve for data-science & statistical tools
- Useful for Quality / Continuous Improvement / Six Sigma community.
- Manage Calibration Schedules & alerts
- Qualify Gauges (Bias, Linearity, Stability, GRR)
- Qualify Apraisers (Attribute aggrement)
- Gauge maintianance & lifecycle tracking
- Manufacturing recipies(4Ms)
- Priority based on: Orders, FG & RM inventory
- Machine level scheduling & execution
- Shift manpower planning
- Pre/Post/In-process checklists
- Yield, throughput & asset utilization
- Asset lifecycle tracking
- Maintainance schedule & execution
- Block assets from production scheduling
- Breakdown & repair logs
- Spare parts inventory managment
- Analytics like MTTF, MTTR, and more.
- Electronic Batch Records (EBR) Software
- Adhere to regulations easily
- Track and manage manufacturing production data
- Avoid frequent manufacturing mistakes
- Operate from a single source of truth
- Ondemand pharma product quality reviews
- Cp, Cpk, Pp, Ppk, trend chart, etc
- Connect shopfloor, QC lab, sensors / IIoT / PLCs, etc
- Statistical rules based action/ alert emails
- Compliance for 21 CFR, MHRA, and EUGMP, etc
- Validated with standards & FDA accepted software
- Document control
- Training Management
- Audit Management
- CAPA (Corrective & Preventive Action)
- Change Management
- Risk Assessment
- Release Management
- PPAP (Production Part Approval Process)
- Supply Chain Quality
- Nonconformance management
- Analytics and reporting
- Real-time data collection from machines & sensors
- Production scheduling and optimization
- Work order management and tracking
- Inventory management for raw materials & finished goods
- Quality management with inspections and non-conformance
- Resource allocation and optimization
- Traceability
- Integration with manufacturing equipment and control systems
- Reporting, analytics, and KPI monitoring
- ERP integration
- Access from anywhere
- Compliance with regulatory standards.
- Real-time Monitoring: Tracks production activities instantly.
- Data Collection: Gathers information from machines and processes.
- Automation: Automates manual tasks and workflows.
- Predictive Maintenance: Predicts equipment maintenance needs.
- Quality Control: Monitors product quality in real time.
- Inventory Management: Manages inventory levels efficiently.
- Compliance: Ensures adherence to regulatory standards.
- Efficiency: Improves overall operational efficiency.
- Part-Inspection Masters – Standardize and manage inspection criteria
- Variable & Attribute Sampling Plans – Implement diverse sampling strategies
- Multi-Level Sampling – Support single, double, and multiple sampling plans
- Switch Levels – Dynamically adjust inspection levels based on quality trends
- Defect Analytics – Perform Pareto analysis, supplier-wise, and part-wise insights
- Dashboards & Alerts – Get real-time quality insights and automated notifications
- Centralized Data Storage – Maintain a single source of truth with traceability
- Exception & Supplier Management – Track, manage, and resolve quality issues
- Simplify EDI (Electronic data interchange)
- Fetch AI-structured data from emails
- Faster, low-touch data feed to modules
- Convert & send data in required EDI formats
- Send / receive EDI data from/to customers/suppliers
- Capture sensor / PLC data
- Convert to meaningful insights
- Co-relate with manually reported data
- Condition monitoring & alerts
- Manage storage areas & locations
- Realtime inventory & re-order alerts
- Audits & inventory adjustments
- Flow pattern visualization & forecasting
- Low / excess / expiry risk probability
- Manage FIFO, LIFO, stock transfer and more.
Built by a team with deep expertise in manufacturing as well as building technology for scale
Zometric is founded by a team with deep expertise in manufacturing operations, supply chain, quality, digital transformation, and management consulting. Our senior leadership brings experience from industry leaders like Ashok Leyland, Michelin, ITC, Amazon, Oyo, Travel Triangle, Bosch, and top consulting firms.
We have led multi-million-dollar savings through digital transformations and been part of core teams in startups that achieved over 100x growth in a short span—bringing a unique blend of hands-on manufacturing knowledge, strategic insights, and cutting-edge technology innovation to drive measurable impact for our customers.
Built for Manufacturers of All Sizes & Industries
Whether you're a small-scale factory, a multi-plant enterprise, or a global manufacturing leader, Zometric adapts to your needs.
Our modular, scalable platform enables manufacturers across industries—automotive, chemicals, pharmaceuticals, electronics, and more—to optimize operations, improve quality, and drive profitability.
With AI-driven intelligence, seamless integrations, and real-time insights, Zometric ensures that manufacturers of all sizes can achieve operational excellence and sustainable growth.
Industry 4.0/ X.0 Future Ready
Built for the connected Supplychain of the future
Zometric is built for the future of manufacturing with a cloud-native architecture and edge-cloud orchestration, ensuring seamless real-time data processing and low-latency decision-making. Our platform is EDI and API enabled, allowing effortless integration across suppliers, customers, and factory systems to create a truly connected and intelligent manufacturing ecosystem. Stay ahead with a scalable, interoperable, and future-ready solution designed for Industry 4.0 and beyond.