Module 24 · Quality
From the annual programme to the supervisor's five-minute check at the line. Plan system, process and product audits where the risk is, score VDA 6.3 automatically, and run Layered Process Audits on a phone — with each finding tied to a CAPA that must be closed before the finding is.
What it does
Six capabilities, each tied to a decision your team is already trying to make.
List everything that can be audited — processes, areas, suppliers, shifts — and let risk set the frequency: open findings, the last audit result, complaints. The programme shows coverage at a glance, including the shifts nobody has audited yet.
One lifecycle from planning through fieldwork, report and follow-up to closure. Scope, audit team, checklist, evidence and report on one record, with the report issued as a frozen, numbered version.
Answer the questions and the result is computed for you — element scores, overall compliance, the downgrading rules and the final A / B / C classification, including the potential analysis. Load your licensed questionnaire once and use it on every audit.
A grading assistant proposes the severity, due dates are set when the report is issued, and a finding can open its CAPA directly. Implementation and effectiveness are verified as separate decisions — and the finding closes only when its CAPA does.
Auditor qualifications and evaluations on record, with team eligibility checked as you assign people — so the audit a customer later questions was demonstrably run by a qualified, independent auditor.
Layers, areas, schedules and a question bank that can be generated from the Control Plan. Auditors answer on a phone — offline if the signal drops — with a photo on every "No". A repeated "No" escalates to a CAPA.
Second-party audits of suppliers, who answer their findings through the Supplier Portal. Completion rates, findings Pareto and programme effectiveness are ready for the management review without a week of slide-building.
Standards & Compliance
Better Together
Zometric's modules share a single data backbone — adopting more of them compounds the signal-to-noise advantage.
One 8D problem-solving engine for complaints, audit findings and internal issues — from containment to verified effectiveness.
Control Plans generated from the PFMEA and kept in sync — prototype, pre-launch and production, all the way down to the station.
Every customer complaint run against the customer's own clock — containment, 8D, numbered report versions and ppm in one record.
A secure external workspace for suppliers and customer reviewers — they act from a link, with no account to create and no training to attend.
A 30-minute discovery call. A 2–3 week pilot on real factory data. Then scale at your pace.
