Trusted by quality teams in regulated, high-volume manufacturing
These are the outcomes our customers measure on their own dashboards — not feature claims, but P&L impact.
Catch process drift before it becomes defective product. Customers typically see double-digit reductions in scrap rates within the first six months of deployment.
Average across discrete-manufacturing customers, year 1
Tighten variation enough to reduce safety buffers — over-fill, over-thickness, over-spec. Margin reclaimed without touching pricing or volume.
Real customer outcome · F&B manufacturer · single SKU
Audit-ready Cp/Cpk reporting, full electronic records (21 CFR Part 11), and validation documentation built in. Audits take days instead of weeks of preparation.
Standard across regulated-industry deployments
Real-time alerts route to the right person — supervisor, engineer, quality lead — at the moment a Nelson rule fires. Corrective action starts before the next batch.
Across all deployment models
Zometric SPC unifies what most quality teams stitch together from spreadsheets, PLCs, and email chains. Three steps, one platform.
Quality data takes different forms on different lines — manual entry on operator tablets, bulk Excel imports for historical loads, or fully automated capture from PLCs and IIoT sensors. Zometric handles all three on the same platform, with the same data model.
A control limit breach is the obvious signal, but processes drift in detectable patterns long before any single point goes out. Zometric implements all eight Nelson rules and lets you toggle each one independently per chart — so sensitivity tracks process maturity, not theoretical defaults.
Every signal becomes structured data: assigned cause, corrective action, follow-up. Capability indices are recalculated on the latest stable window — Cp, Cpk, Pp, Ppk, Cpm, Z.bench, sigma within and overall — so engineering decisions ride on current truth, not stale reports.
Browse case studies by your industry, or by the situation you're trying to solve.
Whether you need software in your stack, capability in your team, or a full program implemented — pick the engagement that fits.
For the engineers who want to know not just what Zometric is doing, but why. Tap any concept to read the full note with theory, calculations, and references.
Don't see yours? Schedule a discovery call — we'll answer it directly.
Variable charts: I-MR, Xbar-R, Xbar-S, IMR-R/S, CUSUM, EWMA. Attribute charts: P, NP, U, C, Laney P. Capability: Cp, Cpk, Pp, Ppk, Cpm, Z.bench, sigma within and overall, PPM expected vs observed. All eight Nelson rules. All calculations validated against AIAG standards and Minitab.
Yes. Native integration with Allen-Bradley, Rockwell, Siemens, Beckhoff, Cognex, Delta, AutomationDirect, and others. OPC-UA and MQTT supported. Older machines without modern PLCs can be retrofitted via our edge connectors.
Yes. Audit trails, electronic signatures, role-based access controls, and time-stamped data are all built in. We support pharma, medical device, and other regulated industries with the documentation auditors expect.
Most cloud deployments are live within 30 days. Up to two man-days of historical data import is included with new subscriptions. PLC integration and on-premise deployments are scoped per project; our team handles end-to-end implementation directly — no third-party integrator.
Cloud (SaaS) for manual entry and lower-speed lines. Hybrid (recommended) for multi-site Industry 4.0 deployments — best of both. On-premise for high-speed lines or strict data residency. You can migrate between models as your operations evolve, with configurations preserved.
Zometric SPC uses a base + add-on user licensing model. The base pack includes up to 3 users; additional users can be added as annual or pro-rated annual subscriptions. Pricing is shaped to your deployment model and number of plants. Schedule a discovery call for a quote tailored to your operation.
Bring your situation — your industry, your data, your goals. We'll map you to the right path forward, with no pressure to commit.
Bring sample CSVs to a working session. We'll set up live charts in the call.
SPC, Six Sigma, MSA, FMEA — instructor-led or self-paced.
Multi-plant rollouts, RoI-anchored. We handle scope to embed.
Talk to a Zometric expert about your specific quality program.
