Asset Hierarchy
Any depth: Plant → Line → Cell → Machine → Sub-unit. Breakdowns, work orders and KPIs roll up correctly at every level — the line manager sees the line, the plant head sees the plant.
Module 07 · Maintenance
Which asset is about to fail, and what will it cost if it does?
A CMMS designed for manufacturing — not retrofitted to it. Asset hierarchy at any depth, work orders for every category from corrective to turnaround, predictive analytics on the same IoT data feeding SPC and OEE, and MTBF/MTTR tracking at every node.
What it does
Maintenance Management — what you actually get.
Six capabilities, each tied to a decision your team is already trying to make.
Work Order Engine
Corrective, Preventive, Predictive, Changeover and Turnaround work order types, each with its own workflow, approvals and skill-routing.
PM Scheduling
Time-based, usage- or cycle-count-based, and condition-based triggers — with lead-time alerts so spares are staged and technicians are scheduled before the PM is due.
Predictive Analytics
Ingest IoT sensor data via Zometric Edge and let the AI layer flag the failure mode before the breakdown. The shift from reactive to predictive maintenance becomes a deployment, not a project.
Spare Parts & Inventory
Centralised spare register, reorder alerts, consumption analytics and cost-per-asset tracking. Production scheduling is locked against assets that are under maintenance.
KPI Dashboards
MTBF, MTTR, OEE contribution, PM compliance, cost-per-asset. Auto-generated shift and monthly MIS reports — the maintenance manager stops writing the report and starts reading it.
Standards & Compliance
Built for the standards your regulators and customers already require.
- ISO 55000
- IATF 16949
- 21 CFR Part 211 (GMP)
- OSHA PSM
- ISO 14224
Better Together
Modules that work alongside this one.
Zometric's modules share a single data backbone — adopting more of them compounds the signal-to-noise advantage.
Module 09
Zometric Edge
Connect any machine, PLC, sensor or database to the platform.
Module 11
Production
Automated production logs, real-time OEE, downtime tracking, job scheduling.
Module 06
Continuous Improvement
From idea to financial impact — structured CI pipeline.
Module 01
Statistical AI
The analytical brain — comprehensive statistics engine with AI-generated plain-language interpretations on every output.
See Maintenance running on your line.
A 30-minute discovery call. A 2–3 week pilot on real factory data. Then scale at your pace.