Zometric consulting is what happens when manufacturing veterans and data scientists work the same problem. We translate business goals into operational KPIs, pick the modules that move them, and stay engaged until the numbers actually change.
Programs
Each program combines our software and our process expertise. The module tags below show which Zometric modules typically anchor each engagement.
From Cp/Cpk to control plans that hold
Capability studies, control plan design, Nelson-rule tuning, operator training, and shopfloor adoption — turning SPC from a folder of charts into a working closed-loop system.
CPV, APQR, deviation, batch release
For pharma and medical device manufacturers — building the connective tissue between in-process data, deviation handling, and the regulatory deliverables your audit team has to live with.
Incoming, outgoing, sampling design
Choosing the right sampling plan for the right risk profile. ANSI Z1.4, Z1.9, c=0, and custom plans — designed so your inspectors trust them and your finance team can defend them.
8D, root cause, organizational memory
Building the muscle to solve a problem once and never see it again. Structured 8D, root cause discipline, and the institutional memory infrastructure to make next year's engineer faster than this year's.
Machine integration, real-time data
Connecting machines, PLCs, and existing systems (MES/ERP/LIMS) into a coherent data backbone. We've done this in greenfield plants and 30-year-old facilities; the path is different for each.
Lean, Six Sigma, embedded in software
Standing up — or rescuing — a continual improvement program. Six Sigma project pipelines, kaizen tracking, embedded in the same system operators already use, not in another spreadsheet that no one updates.
Engagement types
Each engagement type maps to a different kind of question. Tell us where you are; we'll suggest where to begin.
End-to-end Zometric deployment — from discovery through go-live across one or many plants. Our team owns delivery.
What you get
A focused deployment of one Zometric module — typically SPC, Inspection, or CAPA — with full implementation support but tighter scope.
What you get
A short, high-leverage engagement to map your goals, KPIs, and the right operating model. No commitment to a rollout.
What you get
Ongoing access to a senior Zometric advisor for quality, operations, and digital transformation questions. Monthly cadence.
What you get
Get in touch
Pick the programs you want to talk about. A senior consultant replies within 24 hours, and initial conversations are always free.
Goes directly to a senior consultant — no SDRs in the loop.
Talk to consulting
Initial conversations are always free. We'll tell you whether your problem needs software, process, or both — before there's any commercial discussion.
