Reactive maintenance, expensive failures
Capital assets run to failure when maintenance is reactive. Each unplanned trip risks safety, production and large repair bills.
Industry solution
Oil, Gas & Energy
Zometric drives asset reliability for capital-intensive oil, gas and energy operations — preventive maintenance with sensor threshold alerts, permit-to-work and turnaround planning, and IIoT connectivity to PLCs, SCADA and historians.
Key standards
- API
- ISO 55000
- OSHA PSM
- Threshold rules open work orders
- Sensor alertsThreshold rules open work orders
- Live from the breakdown log
- MTBF / MTTRLive from the breakdown log
- IIoT connectivity via Edge
- PLC · SCADAIIoT connectivity via Edge
- Work cannot start without a valid permit
- Permit-to-workWork cannot start without a valid permit
In oil, gas and energy, assets are expensive, safety-critical and run around the clock — and an unplanned shutdown can cost more in a day than a year of maintenance. These operations are governed by API standards, ISO 55000 asset management and OSHA PSM. Zometric turns reactive maintenance into planned maintenance: a full CMMS with deep asset hierarchies, time-based PM, permit-to-work and turnaround planning, MTBF/MTTR from the breakdown log and recurring-failure detection. Zometric Edge streams data from machines, PLCs, DCS, SCADA, sensors and historians into the core.
The reality on the floor
What slows Oil, Gas & Energy quality and uptime
Permits and turnarounds on paper
Permit-to-work, turnaround scopes and lockout/tagout on paper slow execution and weaken the auditable trail OSHA PSM and API require.
Asset data siloed and unused
Sensor, PLC, SCADA and historian data sits in isolated systems — over 90% of equipment data is never turned into a reliability decision.
No shared real-time picture
Control room, maintenance and leadership work from different reports, so reliability problems are seen late and acted on slowly.
How Zometric helps
The platform, mapped to Oil, Gas & Energy
Each capability is delivered by a module you can adopt on its own and expand from.
Reliability-centered CMMS
Deep asset hierarchies, time-based PM, sensor threshold rules that can open work orders, permit-to-work and turnaround planning, MTBF/MTTR from the breakdown log, spares management and recurring-failure alerts.
Delivered byMaintenanceIIoT connectivity to OT systems
Zometric Edge bridges machines, PLCs, DCS, SCADA, smart sensors and historians into the core with bidirectional comms — turning siloed asset data into live reliability signals.
Delivered byZometric EdgeSensor threshold alerts
IoT devices post sensor readings to Zometric, and threshold rules above or below a limit raise alerts and can open a high-priority corrective work order automatically.
Delivered byMaintenanceProduction & downtime visibility
Breakdowns open and close downtime periods on production machines, with failure mode and root cause, so availability losses are quantified in Availability, MTBF and MTTR.
Delivered byProductionModule mix
Where Oil, Gas & Energy teams start
One data backbone — begin with one module and add the rest as you scale.
Standards & compliance
Built for the standards Oil, Gas & Energy is audited against
- API
- American Petroleum Institute practices supported by auditable maintenance, permit and reliability records.
- ISO 55000
- Asset management lifecycle with stage tracking, time-based PM, MTBF/MTTR and spare-parts cost analytics.
- OSHA PSM
- Process Safety Management backed by digital permit-to-work, turnaround and maintenance audit trails.
FAQ
Oil, Gas & Energy — frequently asked questions
Does Zometric support predictive and condition-based maintenance?
Condition monitoring, yes: IoT devices post sensor readings to Zometric, and threshold rules raise alerts and can open a high-priority corrective work order automatically. PM schedules are time-based, Zometric does not build failure predictions itself, and MTBF and MTTR are calculated live from the breakdown log.
Can it connect to our PLCs, SCADA and historians?
Yes. Zometric Edge connects machines, PLCs, DCS, SCADA, smart sensors and databases/historians into the core, with bidirectional communication — so existing OT infrastructure feeds reliability decisions without rip-and-replace.
Does it handle permit-to-work and turnarounds?
Yes. Work-order types can require a valid permit-to-work before work starts, turnaround events group the work orders of a shutdown, and an asset with an open work order is flagged as locked for scheduling until the work order is closed.
Start with your line
See Zometric on your Oil, Gas & Energy data
A 30-minute discovery call maps the right modules and standards to your factory — then a short pilot proves it on your real data.