Reactive maintenance, expensive failures
Capital assets run to failure when maintenance is reactive. Each unplanned trip risks safety, production and large repair bills.
Industry solution
Oil, Gas & Energy
Zometric drives asset reliability for capital-intensive oil, gas and energy operations — condition-based and predictive maintenance, permit-to-work and turnaround planning, IIoT connectivity to PLCs, SCADA and historians, and always-on dashboards for control rooms and leadership.
Key standards
- API
- ISO 55000
- OSHA PSM
- Condition-based maintenance
- PredictiveCondition-based maintenance
- Tracked at every asset node
- MTBF / MTTRTracked at every asset node
- IIoT connectivity via Edge
- PLC · SCADAIIoT connectivity via Edge
- Control-room & leadership dashboards
- 24×7Control-room & leadership dashboards
In oil, gas and energy, assets are expensive, safety-critical and run around the clock — and an unplanned shutdown can cost more in a day than a year of maintenance. These operations are governed by API standards, ISO 55000 asset management and OSHA PSM. Zometric turns reactive maintenance into planned, condition-based and predictive maintenance: a full CMMS with deep asset hierarchies, permit-to-work and turnaround packs, MTBF/MTTR at every node and recurring-failure detection. Zometric Edge streams data from machines, PLCs, DCS, SCADA, sensors and historians into the core, and live dashboards keep control rooms and leadership on the same real-time picture of reliability and uptime.
The reality on the floor
What slows Oil, Gas & Energy quality and uptime
Permits and turnarounds on paper
Permit-to-work, turnaround scopes and lockout/tagout on paper slow execution and weaken the auditable trail OSHA PSM and API require.
Asset data siloed and unused
Sensor, PLC, SCADA and historian data sits in isolated systems — over 90% of equipment data is never turned into a reliability decision.
No shared real-time picture
Control room, maintenance and leadership work from different reports, so reliability problems are seen late and acted on slowly.
How Zometric helps
The platform, mapped to Oil, Gas & Energy
Each capability is delivered by a module you can adopt on its own and expand from.
Reliability-centered CMMS
Deep asset hierarchies, condition-based, usage- and time-based PM, predictive work orders, permit-to-work and turnaround packs, MTBF/MTTR at every node, spares management and recurring-failure detection with auto-escalation.
Delivered byMaintenanceIIoT connectivity to OT systems
Zometric Edge bridges machines, PLCs, DCS, SCADA, smart sensors and historians into the core with bidirectional comms — turning siloed asset data into live reliability signals.
Delivered byZometric EdgeAlways-on dashboards
Self-updating dashboards for control-room screens and leadership — aggregating maintenance, production and reliability KPIs in one auto-refreshing view, no manual reporting.
Delivered byLive DashboardsProduction & downtime visibility
Automated production logs, OEE and downtime detection with operator-logged causes, so availability losses are quantified and root-caused in real time.
Delivered byProductionModule mix
Where Oil, Gas & Energy teams start
One data backbone — begin with one module and add the rest as you scale.
Maintenance Management
Full-featured CMMS built for manufacturing, with predictive analytics.
Explore module →Zometric Edge (IIoT)
Connect any machine, PLC, sensor or database to the platform.
Explore module →Live Dashboards
Self-updating dashboards for shopfloor TVs and leadership screens.
Explore module →Standards & compliance
Built for the standards Oil, Gas & Energy is audited against
- API
- American Petroleum Institute practices supported by auditable maintenance, inspection and reliability records.
- ISO 55000
- Asset management lifecycle with condition-based PM, MTBF/MTTR and cost-per-asset analytics.
- OSHA PSM
- Process Safety Management backed by digital permit-to-work, turnaround and maintenance audit trails.
FAQ
Oil, Gas & Energy — frequently asked questions
Does Zometric support predictive and condition-based maintenance?
Yes. The CMMS supports time-based, usage/cycle-based and condition-based PM, plus predictive work orders driven by live sensor data through Zometric Edge. MTBF and MTTR are tracked at every node of the asset hierarchy.
Can it connect to our PLCs, SCADA and historians?
Yes. Zometric Edge connects machines, PLCs, DCS, SCADA, smart sensors and databases/historians into the core, with bidirectional communication — so existing OT infrastructure feeds reliability decisions without rip-and-replace.
Does it handle permit-to-work and turnarounds?
Yes. Work-order management includes permit-to-work and turnaround planning, with assets under maintenance auto-locked from production scheduling until the work order is closed.
Can leadership and the control room see the same data?
Yes. Live Dashboards aggregate maintenance, production and reliability KPIs into self-updating views for control-room TVs and leadership screens, so everyone works from one real-time picture.
Start with your line
See Zometric on your Oil, Gas & Energy data
A 30-minute discovery call maps the right modules and standards to your factory — then a short pilot proves it on your real data.